Part I Measures for the management of production equipment
1,the selection of
Proceeding from production needs,it follows the principles of being technologically advanced,economically rational,consuming less energy and meeting production needs.Fill in the Purchasing Plan of production Equipment and submit it to the general manager for approval,and report the purchasing situation.
In general,the following contents shall be checked for unpacking acceptance:
(1)Whether the equipment is damaged during transportation;
(2)Whether the parts,spare parts and accessories are consistent with the packing list;
(3)Whether the technical documents are complete,etc.
The production department shall be responsible for organizing relevant departments to open the boxes for inspection and keep records.After the equipment is released according to the Equipment Identification Report,it shall be delivered to the use department for installation and use.When unpacking unqualified equipment,the production department shall deal with the defect or claim in time.
In order to determine whether the quality of the products or materials produced can meet the requirements,the newly installed production equipment and auxiliary facilities deemed necessary for quality identification shall be"quality identification test"before the formal operation,which shall be organized and implemented by the person in charge of the technical assurance group of the production department.If the test results are judged to be qualified,the object equipment can be put into use.But if unqualified,its equipment must not use.In addition,to the place of nonconformity to make countermeasures quickly,after the completion of the disposal must be accepted to identify the test.
The determination of eligibility must,in principle,comply with the following provisions:
(1)Products or components in accordance with the design specifications.
(2)to the object of the equipment management methods,such as the use of documentation ready to establish the future can continue to maintain the system.
(3)Prohibit the purchase of equipment prohibited and eliminated by relevant laws and regulations
The contract,product qualification certificate,quality certificate,drawing and specification of purchasing and reforming equipment shall be submitted to the office for archiving,and the copies shall be kept by each department.
The general Affairs Department is responsible for the uniform numbering of the equipment,then the equipment ledger is established to ensure the integration of the books and objects.The numbering method is as follows:PCSB(equipment of the production Department)-01(equipment serial number,starting from 01,and so on)
2.Operation document The production department shall cooperate with relevant departments to make operation rules for the existing equipment,submit them to the office for archiving,and send the copies to relevant departments.Operators shall operate in strict accordance with the operation rules.
3.The supervision mechanism will contract the equipment to the personnel,and relevant personnel will be responsible for the maintenance of the equipment in different sections.The schedule(Appendix I)will be formulated and strictly implemented.The implementation of the maintenance of different sections shall be supervised by the corresponding team leader,who shall accept the supervision of the equipment factory director and be ultimately responsible for the equipment factory director.
The production department makes the infrastructure"Equipment Operation and Maintenance Plan"every month,and the workers at each position carry out the maintenance in strict accordance with the plan,and carry out additional maintenance when necessary to ensure the good condition,so that its performance and accuracy meet the requirements of the production process.
(1)Check,clean and lubricate the equipment before the shift;
(2)Use the equipment in strict accordance with the operation rules in the shift,and pay attention to the operation of the equipment,when there is a small fault,timely remove,timely adjust the loose parts;
(3)Clean the equipment before going off work,wipe and oil all parts.
(4)The maintenance and inspection of the relevant equipment by the heating furnace group,the rolling mill group and the finishing group shall be recorded in the Workshop Equipment Daily Maintenance,Spot inspection,patrol Inspection,Shift change and Shift succession Record,and signed by the maintenance personnel.
3.Daily spot check
(1)Classification of spot inspection
(1)Post spot check:the operator should check the appearance of the equipment in short time by"five senses"before,after and during the operation,and find all kinds of abnormal phenomena in time.
(2)Professional spot inspection:by the maintenance personnel rely on the"five senses"and simple tools,instruments to the equipment carefully static(or dynamic)state inspection,forecast the equipment work.
(3)Special spot inspection:by professional and technical personnel on the important equipment for inspection,detection equipment precision and major hidden dangers.
(2)The scope of spot inspection
(1)The user is responsible for observing the operating condition of the equipment at the post:such as vibration,abnormal sound,heating,looseness,damage,corrosion,leakage,etc.,in order to prevent the equipment from working under abnormal conditions,the spot inspection period is once per shift.
(2)Professional spot inspection by the relevant workshop designated with professional experience maintenance personnel,the workshop within the scope of the equipment according to the content of the spot inspection table and standards for inspection,the cycle is once a day.
(3)Special spot inspection:professional and technical personnel to the important parts of the key equipment for inspection,inspection cycle for once a month.
(3)Spot inspection data and collection
The inspection form shall be compiled by the General Affairs Department,each post shall be inspected according to the requirements and fill in the"Daily inspection Form of Production Equipment",and the maintenance record shall be filled in for maintenance.
(2)In the process of daily spot inspection,the infrastructure abnormalities,the use of the department can not repair the case,should contact the person in charge of equipment management,and fill in the"Abnormal quality contact".
1.The production department shall work out the equipment maintenance plan,determine the date,content and personnel of the maintenance,and organize the implementation after the approval of the general Manager.
2.Maintenance personnel shall conduct pre-inspection on the equipment.Read equipment specifications,familiar with equipment structure and performance;Carry out appearance inspection and operation inspection to find out the existing problems.
3.The production department shall provide necessary materials and accessories for maintenance.
4.Maintenance personnel shall repair the equipment.
5.The production department shall conduct acceptance inspection together with the workshop and record it.Equipment that has passed acceptance inspection may be put into use.
6.Equipment maintenance records shall be kept by the General Affairs Department.
1.When it is necessary to carry out the transformation,the procedures stipulated in the company's financial regulations shall be followed.
2.The renovation of its basic and environmental facilities shall be carried out with the approval of the person in charge of facility management.
3.The person in charge of facility management shall inspect the repaired and modified mechanical equipment according to the requirements.
4.Should the user repair it?Fill in"Equipment Resume".
1.When the maintenance site inspectors find any major hidden dangers or dangerous situations,they shall take immediate measures and report to the shift dispatching,which shall be handled immediately and reported to the supervisor of the branch plant in time.The site inspectors shall make site inspection and maintenance records.
2.If general hidden dangers are found but do not affect the operation function of the equipment or cause serious consequences,they shall be reported to the workshop in time,and the workshop shall apply for handling in the dispatching meeting.
3.Immediately organize forces to actively rescue and repair the equipment after the accident,and reduce the scope of the accident.Ensure personal safety,resume production as soon as possible,and reduce losses to the minimum.
4.After the accident occurs,the accident department shall immediately report to the production department and the factory leader;In case of accidents involving personal injury or death,it is also necessary to report to the competent authorities in a timely manner and protect the scene.
5.After the occurrence of general equipment accidents,the production department shall organize relevant departments to carry out investigation,analysis and treatment within one day.In case of major equipment accidents,the general manager shall organize relevant departments to investigate,analyze and deal with them.Major and malignant equipment accidents involving personal casualties shall be handled in accordance with the relevant regulations of the State.
6.Equipment accidents should be handled with no clear cause of the accident,those responsible for the accident and the masses are not educated,and no preventive measures should be taken.
1.Equipment meeting one of the following conditions can be applied for scrapping:
(1)Old or old equipment whose main structure and components have been seriously damaged and cannot be repaired,and the repair cost is greater than or close to the new cost;
(2)the damage caused by natural disasters or accidents makes it impossible to repair or the cost of repair is too high;
(3)After inspection,it is found that continued use will seriously endanger safety and may cause serious accidents at any time,and cannot be repaired or is not economical;
(4)Obsolete equipment,low efficiency,large energy consumption,affecting product quality,spare parts difficult miscellaneous equipment.
2.The user department shall fill in the equipment scrap application document and submit it to the production Department.The production Department shall organize relevant personnel to carry out technical appraisal and report to the general Manager for approval before scrapping.
3.Equipment integrity standard
1)The main precision and performance of the equipment meet the factory standard,and other precision and performance meet the requirements of the contract production process.
2)All transmission systems operate normally with full range of gears.
3)Operating systems,sensitive and reliable operation,normal movement of sliding parts,complete safety protection devices.
4)Complete and reliable lubrication system,complete pipelines,smooth oil line,eye-catching oil label.
5)Complete electrical system,safe pipeline,sensitive performance,safe and reliable operation.
6)No serious pulling,grinding or bruising of each slide guide part and parts.
7)Internal and external cleaning,no oil stains,no rust,oil meets the requirements.
8)The braking device is safe and reliable,and the control device is complete.
9)Basically no oil leakage phenomenon.
10)Parts and components are complete,random accessories are basically complete and properly kept.
The second part is monitoring and measuring equipment management system
1.Class A measurement and detection equipment
(1)The highest standard of measurement used for the transmission of value and working standards,measuring instruments and supporting equipment.
(2)the state listed in the compulsory verification catalogue of measurement and testing equipment.
(3)A standard substance used for a uniform value.
2.Class B testing equipment
(1)Used for production process inspection and control with measurement data requirements of the measurement and testing equipment.
(2)For the internal accounting of the production plant energy,material measurement and testing equipment.
3.Class C measurement and detection equipment
(1)Fixed on the production line equipment,not easy to disassemble,and no strict accuracy requirements of measuring instruments.
General indicator on the production line.
1.Management methods for Class A equipment
(1)Strictly carry out verification/calibration in accordance with the verification cycle.
(2)strictly implement the national verification regulations.Generally,the calibration period is once a year.
The quality control Department shall manage the calibration.
2.Management measures for Class B equipment
Carry out management according to the rules.The verification period shall be performed according to the table of contents in the ledger.
(2)By the comprehensive department management into the ledger,the use of the department's key daily management.
3.Management measures for Class C equipment
Before class C measuring and testing equipment is put into use,the using department shall check and accept the equipment before it is put into use.
(2)Class C measuring and testing equipment,do not carry out periodic verification,take with the failure,with the inspection,with the replacement.
1.In case of the need to add,equip or update measuring instruments,or for large or medium repair,the full-time staff of measuring instruments must apply to the factory supervisor for approval,the department manager shall examine and verify,and report to the chief responsible person for approval,and then the purchasing department shall purchase the measuring instruments uniformly,so as to ensure the accuracy of measuring instruments.
2.Verification/calibration before use
(1)Newly purchased monitoring and measuring equipment and equipment shall obtain from the manufacturer a calibration certificate traceable to international or national standards,and if such certificate exists,it shall be accepted for use.If there is no such certificate,the equipment must be sent to the approved calibration service unit by the purchasing department before use.The equipment can be used only after obtaining the calibration certificate after calibration.
(2)The monitoring and measuring equipment must be installed,adjusted and used in strict accordance with the operating instructions.
(3)After checking and checking qualified,issue qualified labels and paste corresponding qualified labels according to management requirements.
(4)If the product fails to pass the inspection,it shall issue the Notice of Verification Result and submit it to the manufacturer for return,and claim for compensation may be taken when necessary.
3.The issuance of measuring instruments must be proposed by the person in charge of the use department.With the consent of the person in charge,full-time personnel shall register.
4.The General Affairs Department shall prepare a ledger for the purchased monitoring and measuring equipment,and take back the equipment specifications,use specifications and other materials for archiving,and the relevant departments shall keep the copies.
Iv.Use of equipment
1.Physical and chemical test operators shall be certified to take up their posts,full-time metrological management personnel shall be trained according to regulations,and shall pass the assessment and qualification confirmation of the superior metrological department.
2.All kinds of measuring instruments shall be operated and used in strict accordance with the relevant national regulations and the company's regulations on use and maintenance,and shall be used and kept by special persons.Supervision must be exercised over the test data of all kinds of measuring instruments and test equipment in use.
3.Corrective measures shall be taken in case of data failure or over-inspection during use.All the data submitted shall be invalid.
4.The measuring instruments repaired must be re-examined and a certificate of quality affixed before they can be put back into use.If it cannot be repaired,it shall be scrapped in accordance with the relevant provisions and marked with prohibited marks;if it is not in use for the time being,it may be sealed up in accordance with the relevant provisions.
1)The measurement shall check the steel specifications,fill in the incoming material code list according to the batch,and mark the batch number of furnace.Do not issue code list without measuring incoming material.
2)Take good care of the equipment,maintain a complete and neat working condition,and regularly check the zero position.
3)No strong impact weighing device when lifting,no direct weighing of hot materials.If there is any abnormity in the weighing apparatus,please inform the inspection and maintenance in time.
6.Length measuring tool
1)Wipe off the anti-rust oil before use,check the zero position,and trim the hair mouth of the stuck material to ensure the accuracy of measurement.
2)It is strictly prohibited to clamp red steel bars or make a marking ruler for a type of length measuring tool.Knocking and collision are strictly prohibited.
3)After use,set the zero position and apply anti-rust oil.
7.Instruments and instruments
1)The environment shall be dry,ventilated and non-corrosive;Meet the corresponding technical requirements.
2)Be familiar with operation,implement relevant rules and regulations,and keep appliances clean and tidy.
3)It is strictly prohibited to knock and collide vibration instruments.
8.Sensitivity and accuracy of test equipment and instruments.
9.During use,storage or handling,the device shall be protected from turbulence,moisture or wear to ensure the accuracy of the device.Random adjustment is not allowed to prevent loss of accuracy and failure.
10.The Quality Inspection Department shall calibrate the equipment according to the requirements of the calibration certificate.The certificate shall be filed by the General Affairs Department and the copies shall be kept by other departments.
1.The laboratory will check the monitoring and measuring equipment every week,fill in and sign the Equipment Inspection Form,and the Quality Inspection Department will be responsible for supervising the implementation.
2.Measuring instruments shall be managed according to classification and classification,and shall be verified or calibrated strictly in accordance with the metrological verification regulations of the state and relevant departments and the relevant verification(calibration)period stipulated by the Company.During periodic verification,when it is suspected whether the measuring device exceeds the accuracy standard,the relevant staff designated by the Quality inspection Department shall make the decision.
3.The verification of measuring instruments shall be entrusted to the verification institution.The verification certificate or verification certificate shall be issued for the qualified measuring instruments,and the original records shall be registered for future reference.
4.The monitoring and measuring equipment shall be improperly damaged or lost,and the quality inspection Department shall be informed in time.If the circumstances are serious,the accident report shall be written and the responsibility shall be investigated.
5.Physical and chemical testing equipment and instruments must be calibrated before use.During the period of validity,if test fault occurs,it shall be removed in time to ensure the normal operation of equipment and instrument and the correctness of test data.
6.When the operator finds any abnormality in the monitoring and measuring equipment,it shall stop using it immediately(clearly marked if necessary).